Staple hinges on a Six-Board Chest

These are nice quick utilitarian chests that can be knocked together in a few hours.  Hardware for the box can be an issue however.  Nice blacksmith-made hinges can easily run $45 for a pair, and hinges from the home center are all too modern-looking.  But with a staple-hinge, the materials are about $25 at various lumber yards or home centers.  12 feet of 1x12, a few nails and some wire do the trick.

On this box I compass scribed arches for the feet.  I had the pieces cut to length and sitting on a pile for about 2 years, left over from a previous box class.  Note that the ends are cut away to allow a spot for the sides.  this makes the interior of the box slightly smaller.

For hinges, I went with staple hinges.  These are very easy to make.  Two lengths of wire are bent over and interlaced with each other.  A gimlet, twice the diameter of the wire, is used to wymble the holes for the hinge.  You'll need at least two hinges, more if the lid is long or heavy.

Notice how the wire loops around, and bends back the other way to decend away from the loop.  this helps keep it tight so the hinge action is less floppy, and it looks better against the wood.

Pick a spot for the hinge, not too far from the end, and cut a small notch in the top outside edge of the back, where you want the hinge to be.  

 Then, use the gimlet, or a drill, to make the holes for the hinges.  try to keep this at about a 45 degree angle.

 Drive the hinges into the lid first.  I had a rough time of it as the wire was still rather soft.  I ended up pushing them partly through, then pulling with pliers.

 Then, Mount the other leg of the hinge into the back board of the box.  Bend over the end of the wire, and drive them down into the wood.

 here's what it looks like on the inside:

A hasp can also be made from the same wire, with two staples, one to hold the hasp to the lid, and another in the front for the hasp to hook around.

So there you have a nice wooden box for your medieval stuff.